We stock the new Powermax SYNC™ Series

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Powermax Sync

Powermax

Powermax Sync

Easy to use:

  • Easy to identify single-piece cartridge consumables are color coded by process to eliminate parts mix-up and simplify consumable inventory management.
  • New SmartSYNC™ torches with the Hypertherm cartridge automatically set the correct amperage and operating mode, eliminating setup errors.
  • End of life detection lets the operator know when it’s time to change the cartridge.

Minimizes oparating costs:

  • Simplified operation minimizes downtime, troubleshooting, waste and training time.
  • Advanced cartridge consumable design provides up to twice the life for hand cutting and improved quality over life compared to standard consumables.
  • Access cartridge data for performance tracking, analyzing usage patterns.

Maximize performance:

  • Tackle a wide range of jobs with easily interchangeable torch styles and application-specific Hypertherm cartridge consumables for various types of cutting and gouging.
  • Reduce training time with simplified set up and consistent performance.
  • Time-saving torch controls allow the operator to adjust the amperage on the fly and change consumables and applications without returning to the power supply.

Industry-leading reliability:

  • SmartSYNC™ torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.
Powermax65 SYNC

Capacity Thickness Cut speed
Recommended 20 mm 500 mm/min
  25 mm 250 mm/min
Severance 32 mm 125 mm/min
Pierce* 16 mm  
*Pierce rating for handheld use or with automatic torch height control
Capacity Metal removal rate Groove profile
Typical gouge 4 kg per hour 2.9 mm D x 6.4 mm W

Powermax85 SYNC

Capacity Thickness Cut speed
Recommended 25 mm 500 mm/min
  32 mm 250 mm/min
Severance 38 mm 125 mm/min
Pierce* 20 mm  
*Pierce rating for handheld use or with automatic torch height control
Capacity Metal removal rate Groove profile
Typical gouge 8.2 kg per hour 3.5 mm D x 6.6 mm W

Powermax105 SYNC

Capacity Thickness Cut speed
Recommended 32 mm 500 mm/min
  38 mm 250 mm/min
Severance 50 mm 125 mm/min
Pierce* 22 mm  
*Pierce rating for handheld use or with automatic torch height control
Capacity Metal removal rate Groove profile
Typical gouge 8.6 kg per hour 6.6 mm D x 6.2 mm W

A dramatically simplified consumable platform combined with advanced torch communication for automated setup makes Hypertherm’s new Powermax65/85/105 SYNC™ plasma systems the smarter choice for any cutting or gouging application.

Powermax Sync System Specifications Comparison

  Powermax65 SYNC™ Powermax85 SYNC™ Powermax105 SYNC™
Input Voltages 380 V, 3-PH 50/60 HZ 380 V, 3-PH 50/60 HZ 380 V, 3-PH 50/60 HZ
Kilowatt output 9 kW 12.2 kW 16.8 kW
Input current 380 V, 3-PH 15,5 A @ 9 kW 380 V, 3-PH 20.5 A @ 12.2 kW 380 V, 3-PH 30 A @ 16 kW
Output current 20-65 A 25-85 A 30-105 A
Rates output voltage 139 VDC 143 VDC 160 VDC
Duty cycle @ 40° C 50% @ 65 A, 380 V, 3-PH
100% @ 46 A, 380 V, 3-PH		 60% @ 85 A, 380 V, 3-PH
100% @ 66 A, 380 V, 3-PH		 80% @ 105 A, 380 V, 3-PH
100% @ 94 A, 380 V, 3-PH
Open circuit voltage (OCV) 270 VDC 270 VDC 300 VDC
Dimensions with handles 483 mm D: 233 mm W: 430 mm H 483 mm D: 233 mm W: 430 mm H 592 mm D: 274 mm W: 508 mm H
Weight w/7.6 m torch 20.6 kg 23.5 kg 42.7 kg
Gas supply Clean, dry, oil-free air or nitrogen Clean, dry, oil-free air or nitrogen Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6-8.3 bar 7.6-8.3 bar 7.6-8.3 bar
Minimum inlet gas pressure 5.2 bar 5.2 bar 5.5 bar
Recommended inlet gas flow rate Cutting: 210 l/min @ 5.9 bar
Gouging: 210 l/min @ 4.8 bar		 Cutting: 210 l/min @ 5.9 bar
Gouging: 210 l/min @ 4.8 bar		 Cutting: 260 l/min @ 5.9 bar
Gouging: 260 l/min @ 4.8 bar
Input power cable length 3 m 3 m 3 m
Power supply type Inverter – IGBT Inverter – IGBT Inverter – IGBT
Engine drive requirement 15 kW for full 65 A output 20 kW for full 85 A output 30 kW for full 85 A output
Certifications CCC – for use in China. CCC – for use in China. CCC – for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty Power supplies have a 3-year warranty and torches a 1-year warranty Power supplies have a 3-year warranty and torches a 1-year warranty

Documents Available for Download

Powermax® SYNC™ Family

Powermax

More productive:

Hypertherm’s consumable technology delivers faster speeds and better cut quality to help you do more in less time.

Easier to use:

High portability, simple controls and a stable plasma arc make Powermax® systems easy to operate for beginners
and experts.

More versatile:

With the widest array of torches and speciality consumables, Powermax systems can be configured to address a wide range of applications from extended reach cutting to precision gouging and more.

Lower operating cost:

Faster speeds and longer consumable life lower your cost of cutting and gouging metal.

More reliable:

Smart design and intense testing during product development and manufacturing keep you up and running.

Confidence:

Hypertherm’s focus on plasma by our associate-owners, and the proven performance of our global installed base of systems give you confidence that you are buying the best.

Powermax45 XP

  Mechanized Systems
Model (input voltage, phase, certification) 180° full-length torch
25' with remote pendant		 180° full-length torch
50' with remote pendant		 180° full-length torch and
75° hand torch 20'
Powermax45 XP* (200-240 V, 1-PH, CSA) 088116 088118 088123
*with CPC Port
Capacity Thickness Cut speed
Recommended 16 mm at 20 ipm
  22 mm at 10 ipm
Severance 29 mm at 5 ipm
Pierce 12 mm* at 5 ipm
*Pierce rating for handheld use or with automatic torch height control

Powermax 125

  Mechanized Systems
Model (input voltage, phase, certification) 180° full-length torch
25' with remote pendant		 180° full-length torch
50' with remote pendant		 180° full-length torch 50' and
85° hand torch 25'
Powermax125*
(480 V, 3-PH, CSA)		 059539 059540 059541
Powermax125*
(600 V, 3-PH, CSA)		 059552 059553 059554
*with CPC Port and voltage divider
Capacity Thickness Cut speed
Recommended 38 mm at 18 ipm
  44 mm at 10 ipm
Severance 57 mm at 5 ipm
Pierce 25 mm*  
*Pierce rating for handheld use or with automatic torch height control

Industrial duty cycles, low operating costs and Hypertherm reliability make Powermax systems ideal for many mechanized applications.

Powermax® systems are used on X-Y cutting tables, robots, track cutting systems, and pipe cutting and beveling machines. FastConnect™ technology enables easy switching between handheld and machine torches.

Powermax System Specifications Comparison

  Powermax45® XP Powermax125®
Mechanized pierce capacity with automatic torch height control
12 mm 25 mm
  without automatic torch height control
12 mm 22 mm
Typical gouge Metal removed per hour
3.4 kg 12.5 kg
  depth x width
3.2 x 6.8 mm 4.3-7.9 x 6.0-9.9 mm
Output current  
10–45 A 30–125 A
Input voltages  
230 V, 1-PH, 50–60 Hz
400 V, 3-PH, 50–60 Hz		 400 V, 3-PH, 50–60 Hz
Rated output voltage  
145 VDC 175 VDC
Input current  
230 V, 1-PH, 33 A
400 V, 3-PH, 10 A		 400 V, 3-PH, 50/60 Hz, 36 A
Duty cycle3  
50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 380/400 V, 3-PH
60% @ 41 A, 380/400 V, 3-PH
100% @ 32 A, 380/400 V, 3-PH		 100% @ 125 A, 400 V, 3-PH
Dimensions with handle depth x width x height
12 mm 25 mm
Weight with torch  
15 kg 49 kg
Gas supply Cutting
Gouging
Marking
Air, N2, F5
Air, N2, F5
Air or Argon		 Air, N2, F5
Air, N2, F5
 
Recommended flow rate and pressure  
Cutting: 188 l/min @ 539 bar
Gouging: 165l/min @ 4.1 bar		 Cutting: 260 l/min @ 5.9 Bar
Gouging: 212 l/min @ 4.1 bar
Torch lead lengths Mechanized
4.5, 7.6, 10.7, 15.2, 22.8 m 7.6, 15.2, 22.8, 45.74m
Motor generator requirements for full arc stretch at full output  
12.5 kVA or 10 kW 53.6 kVA or 40 kW
  1. Pierce rating for handheld use or with automatic torch height control.
  2. Dependent on speed, torch angle and standoff.
  3. Hypertherm’s duty cycle ratings are established at 104° F, according to international standards, and are determined at actual cutting arc voltage levels.
  4. Selected torch styles.

Documents Available for Download

Powermax® Family

Powermax45® XP

Powermax125® XP